Although galvanized coatings are highly abrasion resistant, coating damage may occur once the galvanized steel leaves the galvanizer’s facility due to extremely rough handling, installation techniques, or in-service conditions. Occassionally, small areas of the galvanized article may be bare due to unseen contaiminants the cleaning process is unable to remove. There are methods available to ensure post-galvanizing coating integrity and ASTM A780, Standard Practice for Repair of Damaged and Uncoated Areas of Hot-dip Galvanized Coatings authorizes three accepted touch-up and repair methods:

  • Applying zinc-rich paint
  • Coating with zinc solder
  • Spraying with molten zinc (metalizing)

The touch-up and repair method chosen should consider the specific use of the galvanized steel and the performance characteristics of each of the three methods. Corrosion protection should always be the primary consideration, but certain uses and conditions may warrant selection on the basis of other performance characteristics. Applying zinc-rich paint is often erroneously called “cold galvanizing,” and may be appropriate for touchup and repair but just as is the case for applying any paint, surface preparation procedures outlined in D6386 should be closely adhered to in order to ensure the best overall performance. It is important to note none of the three repair methods provides the same corrosion protection as hot-dip galvanizing. 

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Comments

Daniel Barlow

O. Jones,

In a highly corrosive soil, using a coating over the hot-dip galvanized coating has been successfully used to increase the service life of the steel. Coatings such as a coal tar epoxy have been shown to produce great results

O. Jones

Galvanise steel cattle yards when lifted for maintenance have soil induced corrosion on the legs.  How does one treat this corrosion to prevent it happening again or at least increase the longevity of the panel?

g.appalaraju

Dear Sir,

my question is, is weld joints allowed in galvanizing pipeine. if allowed what about weld and adjacent areas of coating. for weld edge preparation both side coating has to be removed. i am asking about these area.

Regards,
G.A.Raju.

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