Galvanizing Insights Volume 8, Issue 1

Volume 8, Issue 1

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Bridge and Highway construction to increase five percent.

 

2008 Construction Outlook

Based on the 2008 construction outlook from McGraw Hill Construction, all sectors of construction including residential, non-residential, and non-building will decline two percent in the US (in millions of dollars) in total volume. The decline can be defined by the sharp drop in single-family housing construction because of the sub-prime mortgage crisis, stricter lending standards, and higher interest rates. This downturn affects all parts of the construction industry, including commercial real estate and property development. Amid the lack of growth, several sectors including institutional buildings and public works construction will see a modest increase as will an emphasis on “green” construction practices. Also on the positive side, public financing will remain in place for infrastructure projects with transportation and bridge construction in response to the Minneapolis bridge accident.

 

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Q: Do "cold galvanizing" and hot-dip galvanizing provide equivalent corrosion protection?

The simple answer is no. Zinc, used to protect steel from corrosion, is applied by many methods. The two most popular methods are zinc-rich paint (ZRP) and hot-dip galvanizing (HDG). Often times, ZRP is referred to as "cold galvanizing," and is viewed as an equivalent coating to HDG because of a belief that all zinc coatings "galvanize." This is an incorrect assumption.

The term galvanizing, from a definition standpoint, means a metallurgical reaction between the iron in steel and the molten zinc occurs during the hot-dip galvanizing process. The HDG coating forms a series of zinc-iron alloy layers, composed of three alloy layers and a top layer of pure metallic zinc. The HDG coating is bonded to the underlying steel with an adhesive strength of approximately 3,600 psi and is impermeable to corrosive elements. The metallurgical reaction forms perpendicular to the steel surface and produces consistent coating thickness on all corners and edges as well as flat surfaces. Also, because the steel is completely immersed, it is coated on all interior and exterior surfaces, and thus thoroughly protected with barrier and cathodic protection. Zinc is anodic to steel and preferentially corrodes very slowly to protect the substrate steel. Furthermore, over time the HDG coating develops an insoluble patina of zinc carbonate that inhibits corrosion and offers 50 to 80 years of protection without maintenance. > MORE

For more information, DOWNLOAD the AGA publication Hot-Dip Galvanizing vs. Zinc-Rich Paint.

 


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This official publication of the American Galvanizers Association, Inc. (AGA) does not necessarily reflect the view of the board of directors or AGA members. Every effort is made to ensure accuracy. Any errors are strictly accidental and may be corrected in a subsequent issue. This material provides general information only and is not intended as a substitute for competent, professional examination and verification as to suitability and applicability. The publication of the material herein is not intended as a representation or warranty on the part of the AGA. Anyone making use of this information assumes all liability arising from such use. Questions or comments about this publication should be directed to the AGA. Comments and suggestions are encouraged.

Copyright © 2008 American Galvanizers Association. The material provided herein has been developed to provide accurate and authoritative information about after-fabrication hot-dip galvanized steel. This material provides general information only and is not intended as a substitute for competent professional examination and verification as to suitability and applicability. The information provided herein is not intended as a representation or warranty on the part of the AGA. Anyone making use of this information assumes all liability arising from such use.