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Industry Stats

Factory-Controlled Process

Membership (95% of industry capacity)

  • 78 galvanizing companies in North America (175 plants)
  • 56 sustaining member companies


    • 8 zinc producers/suppliers
  • 19 associate galvanizers (outside North America)

Non-Members 

  • Approximately 20 galvanizing companies in North America, representing around 5% of industry capacity

Production

  • 4.9 million tons of galvanized steel in 2019
  • 10% increase since 2014

Employee

  • Galvanizing operations: 8,000
  • Zinc Suppliers: 10,000
  • Service and product suppliers: 2,000

Markets Served

  • Electric/Utility/Communications
  • Bridge & Highway
  • Agriculture
  • Transportation Infrastructure
  • Buildings
  • Recreation (Stadiums)
  • Original Equipment Manufacturing (OEM)
  • 34% penetration in 2019

Products Galvanized

Structurals, fasteners, tubing, pipe, wire, nails, reinforcing steel, weldments, complex fabrications, guardrail, distribution poles, and much more

Ownership

  • Most galvanizing operations are privately held
  • Sales range from $10 million to $50 million
  • Most galvanizing operations do not take title to the steel they galvanize.
  • These operations are called "job" or "custom" galvanizers and they provide a service.

Competition

Other coatings (paint, powder coating), weathering steel, stainless steel, wood, aluminum, concrete and composites

Galvanizing Process

  • Cleaning the steel in a degreasing solution.
  • Pickling in dilute hot sulfuric acid or ambient temperature hydrochloric solution.
  • Fluxing in an aqueous solution of zinc-ammonium chloride.
  • Immersing in a bath (kettle) of molten zinc.
  • Inspection of material for consistent and thorough coating.

AGA members represent approximately 95% of the industry capacity. Non-members are primarily smaller galvanizers, pipe, wire and fence companies, but consolidation has changed the face of the industry in the last 10 years. There are now several multi-plant public and private operators.